塑化廠中央供料系統(tǒng)

塑化廠中央供料系統(tǒng)是根據(jù)客戶現(xiàn)場(chǎng)機(jī)臺(tái)的擺放情況和對(duì)現(xiàn)場(chǎng)原料的用料情況，結(jié)合特有輔機(jī)設(shè)備而設(shè)計(jì)的一種能夠?qū)崿F(xiàn)集中供料，集中控制，從而實(shí)現(xiàn)全廠無(wú)人化不間斷成形作業(yè)的整體性解決方案。

中央供料系統(tǒng)采用工業(yè)電腦自動(dòng)對(duì)所有機(jī)臺(tái)進(jìn)行集中控制，實(shí)現(xiàn)了對(duì)所有用料單元的24小時(shí)連續(xù)供料作業(yè)。配合系統(tǒng)內(nèi)各機(jī)臺(tái)的特殊功能?？梢?*實(shí)現(xiàn)原料的除濕，乾燥，輸送，計(jì)量，混合等特殊要求。中央供料系統(tǒng)具有多種監(jiān)控及保護(hù)功能，工作**可靠，是企業(yè)實(shí)現(xiàn)無(wú)人化工廠的核心前提。
塑化廠中央供料系統(tǒng)可以使原料及粉塵對(duì)注塑生產(chǎn)的污染減至*底的程度，從而可以保持潔凈的生產(chǎn)車間，而塑化廠集中供料系統(tǒng)統(tǒng)獨(dú)特集中粉塵回收系統(tǒng)，清理更便捷、環(huán)保效果更是達(dá)到10萬(wàn)級(jí)無(wú)塵室作業(yè)要求標(biāo)準(zhǔn)，并降低噪音，*終可實(shí)現(xiàn)無(wú)人化的自動(dòng)化生產(chǎn)車間，樹立起現(xiàn)代化工廠管理的形象。

塑化廠中央供料系統(tǒng)安裝流程：

1、管道安裝時(shí)注意注塑機(jī)分管對(duì)位，不對(duì)位影響美觀。

2、管道下料段與中央供料杯連接長(zhǎng)度約3-4米。

3、管道嚴(yán)禁有漏氣現(xiàn)象。

4、鋼管在連接時(shí)確保管夾正中心對(duì)接。

5、集中供料系統(tǒng)走管道，盡量減少?gòu)澋馈?br>
6、觀察廠房墻體結(jié)構(gòu)，判定承受管路重量。

7、管道在條件允許控制高大約3米，方便于安裝后續(xù)保養(yǎng)。

8、裝支架注意天車、天花板、柱子。

9、原料房與系統(tǒng)控制擺放規(guī)劃。

10、管道排走方式。

11、機(jī)臺(tái)準(zhǔn)確擺放位置的尺寸。

塑化廠中央供料系統(tǒng)采用微機(jī)集中自動(dòng)控制，實(shí)現(xiàn)了對(duì)粒料的24小時(shí)連續(xù)供料作業(yè)。。根據(jù)不同成型機(jī)的生產(chǎn)量，靈活變更供料量。多臺(tái)小型微機(jī)分別控

制各臺(tái)成型機(jī)的著色工藝，計(jì)量準(zhǔn)確、混合均勻，并可靈活改變顏色，適應(yīng)對(duì)產(chǎn)品的多顏色多品種要求

塑化廠中央供料系統(tǒng)控制部分主要負(fù)責(zé)接收各個(gè)工作單元發(fā)出的信號(hào)，在經(jīng)過(guò)運(yùn)算后發(fā)出相關(guān)指令到各個(gè)執(zhí)行單元，是整個(gè)中央供料系統(tǒng)的大腦，決定整個(gè)系統(tǒng)的穩(wěn)定與成敗。

中央供料控制箱采用西門子PLC 和人機(jī)，是系統(tǒng)**穩(wěn)定運(yùn)行的前提保障。

塑化廠中央供料系統(tǒng)
動(dòng)力部分主要包含真空馬達(dá)和**過(guò)濾集塵器，電子式釋壓閥和機(jī)械釋壓閥等組成，負(fù)責(zé)為整個(gè)系統(tǒng)提供充足的動(dòng)力，配合系統(tǒng)完成各項(xiàng)抽料工作，是整個(gè)系統(tǒng)的動(dòng)力來(lái)源。

塑化廠中央供料原料處理方法：包括乾燥機(jī)和除濕機(jī)，儲(chǔ)料桶。通過(guò)除濕乾燥處理，滿足產(chǎn)品對(duì)原料的特別要求，降低產(chǎn)品**率，提高產(chǎn)品的品質(zhì)，同時(shí)可以有效縮短產(chǎn)品的成型周期。
中央供料系統(tǒng)輸送部分主要包括吸料盒，斷料式吸料箱，選料站，現(xiàn)場(chǎng)管路及二次斷料閥等組成吸料箱的功能是配合系統(tǒng)將原料從乾燥機(jī)或原料送至吸料機(jī)，口徑依據(jù)系統(tǒng)而定。斷料式吸料箱的功能是配合系統(tǒng)進(jìn)行抽料并具備清料功能，防止管路內(nèi)有殘存余料存在。采用抗靜電管夾，有效消除靜電。
塑化廠中央供料控制是整個(gè)系統(tǒng)的終端設(shè)備；兩料比例閥主要配合粉碎機(jī)，滿足成形機(jī)對(duì)新料和次料混合使用的特殊要求。
為什么選擇達(dá)安泰塑化廠中央供料系統(tǒng)？

◆實(shí)現(xiàn)全廠加料無(wú)人化作業(yè)，為企業(yè)節(jié)省大量人力。

◆配合冷卻水循環(huán)系統(tǒng)，自動(dòng)取出傳送系統(tǒng)，冷熱交換系統(tǒng)和次料回收系統(tǒng)，實(shí)現(xiàn)全廠無(wú)人化作業(yè)，企業(yè)可以節(jié)省用于空調(diào)和電燈等設(shè)備所消耗的能源。

◆極大的提高企業(yè)的生產(chǎn)效率，降低企業(yè)的生產(chǎn)成本。

◆極大的提高產(chǎn)品的品質(zhì)，降低**率。

◆可以根據(jù)需要調(diào)整不同的原料，為企業(yè)省去很多換料的麻煩。

◆管路不占據(jù)地面空間，為企業(yè)節(jié)省大量的有效空間。

◆走管和擺放美觀，可以有效改善生產(chǎn)車間的環(huán)境。

◆費(fèi)用相對(duì)低廉，長(zhǎng)遠(yuǎn)看為企業(yè)節(jié)省大量資金。

◆實(shí)現(xiàn)封閉管路輸送原料，徹底避免對(duì)車間的噪音，粉塵，熱氣污染，是*大限度提高產(chǎn)品質(zhì)量的*佳系統(tǒng)。

The central feeding system of the plasticizing plant is designed according to the situation of the customer's on-site machine and the material of the field raw material, and the combination of the special auxiliary equipment designed to realize the centralized feeding and centralized control so as to realize the whole plant Humanized uninterrupted forming operations as a whole solution.

The central feeding system uses industrial computers to automatically control all machines automatically, enabling 24-hour continuous feeding of all materials. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements. Central feeding system has a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant.
The central feeding system of the plasticizing plant can minimize the pollution of the raw materials and dust to the production of the injection molding, so that the clean production workshop can be kept, and the centralized feeding system of the plasticizing plant concentrates the dust collection system, , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.

Plastic plant central feeding system installation process:

1, pipeline installation Note injection molding machine in charge, not the impact of beautiful appearance.

2, the pipeline under the material and the central feeding cup to connect the length of about 3-4 meters.

3, the pipeline is strictly prohibited leak phenomenon.

4, the pipe in the connection to ensure that the center of the tube folder docking.

5, centralized feeding system to take the pipeline, to minimize the corners.

6, observe the plant wall structure, to determine the weight of the pipeline.

7, the pipeline in the conditions allowed to control about 3 meters high, easy to install follow-up maintenance.

8, loaded bracket Note crane, ceiling, pillars.

9, raw materials and system control placed planning.

10, pipe discharge way.

11, the size of the machine accurately placed position.


Plastic plant central feeding system using computer centralized automatic control, to achieve the pellet 24 hours continuous feeding operations. The According to the production of different molding machine, the flexibility to change the amount of feed. More than a small computer to control the molding machine of each molding process, accurate measurement, mixed evenly, and flexible to change the color, to adapt to the product of multi-color and more variety requirements
The control part of the central feeding system of the plasticizing plant is mainly responsible for receiving the signal from each unit of work. After the operation, the relevant instructions are issued to each execution unit, which is the brain of the whole central feeding system, which determines the stability and success of the whole system.
Central feed control box using Siemens PLC and man-machine, the system is safe and stable operation of the premise of protection.